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3-D printing applied to holistic health

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It’s a healthy trend to make household items tailored to your individual requirements using 3-D printers. At least you know what goes into the process and ingredients. Families also can save hundreds if not thousands of dollars over the purchase price. Locally in Sacramento and Davis, the University of California is studying 3-D printing for health and biological applications, reports the article, “VMTH Utilizes 3D Printing Technology.”

Recently, the Dentistry and Oral Surgery Service (DOSS) at the UC Davis Veterinary Medical Teaching Hospital (VMTH) partnered with the UC Davis Translating Engineering Advances to Medicine (TEAM) Prototyping Facility in the Department of Biomedical Engineering to create a cutting-edge teaching and clinical tool that will help make maxillofacial surgeries safer and easier for clients to understand.

With the TEAM Prototyping Facility’s assistance, DOSS is now able to print a 3-D model based upon a CT scan. The end result is an exact, to-scale replica of a patient’s skull. But for the average person, 3-D printing is likely to focus on household tools and cooking or food-serving utensils that can eventually be used in the mainstream to save money on tailored objects from spoons, tools, platters, mugs, and toys to jewelry design and decorative sculpture.

It may seem like a stretch to envision a 3D printer in every home. However, a Michigan Technological University researcher is predicting that personal manufacturing, like personal computing before it, is about to enter the mainstream in a big way.

“For the average American consumer, 3D printing is ready for showtime,” explains Associate Professor Joshua Pearce in the July 29, 2013 news release by Marcia Goodrich, “Make it yourself and save — a lot.”

3D printers deposit multiple layers of plastic or other materials to make almost anything, from toys to tools to kitchen gadgets. Free designs that direct the printers are available by the tens of thousands on websites like Thingiverse. Visitors can download designs to make their own products using open-source 3D printers, like the RepRap, which you build yourself from printed parts, or those that come in a box ready to print, from companies like Type-A Machines.

3D printers have been the purview of a relative few aficionados, but that is changing fast, Pearce says in the news release. The reason is financial: the typical family can already save a great deal of money by making things with a 3D printer instead of buying them off the shelf.

Pearce drew that conclusion after conducting a lifecycle economic analysis on 3D printing in an average American household

In the study, Pearce and his team chose 20 common household items listed on Thingiverse. Then they used Google Shopping to determine the maximum and minimum cost of buying those 20 items online, shipping charges not included.

Next, they calculated the cost of making them with 3D printers. The conclusion: it would cost the typical consumer from $312 to $1,944 to buy those 20 things compared to $18 to make them in a weekend.

Open-source 3D printers for home use have price tags ranging from about $350 to $2,000

Making the very conservative assumption a family would only make 20 items a year, Pearce’s group calculated that the printers would pay for themselves quickly, in a few months to a few years. The group chose relatively inexpensive items for their study: cellphone accessories, a garlic press, a showerhead, a spoon holder, and the like. 3D printers can save consumers even more money on high-end items like customized orthotics and photographic equipment.

3D printing isn’t quite as simple as 2D printing a document from your home computer—yet. “But you don’t need to be an engineer or a professional technician to set up a 3D printer,” Pearce says in the news release. “Some can be set up in under half an hour, and even the RepRap can be built in a weekend by a reasonably handy do-it-yourselfer.”

It’s not only about the money

3D printing may herald a new world that offers consumers many more choices as everything can be customized. “With the exponential growth of free designs and expansion of 3D printing, we are creating enormous potential wealth for everyone.” explains Pearce in the news release. You also may be interested in the LA Times article, “3-D printers are beginning to make an impression.”

Before 3D printers become as ubiquitous as cellphones, they could form the basis of small-scale manufacturing concerns and have huge potential both here and for developing countries, where access to many products is limited.

“Say you are in the camping supply business and you don’t want to keep glow-in-the-dark tent stakes in stock,” Pearce says in the news release. “Just keep glow-in-the-dark plastic on hand, and if somebody needs those tent stakes, you can print them.” You also can check out the YouTube video, “Amazing 3D Printer.” Or see, “Shapeways – Make, buy, and sell products with 3D Printing.”

“It would be a different kind of capitalism, where you don’t need a lot of money to create wealth for yourself or even start a business,” Pearce observes in the news release.The study is described in the article “Life-Cycle Economic Analysis of Distributed Manufacturing with Open-Source 3D Printers,” to be published in the journal Mechatronics and coauthored by Pearce; students Ben Wittbrodt, Alexandra Glover and John Loreto and lab supervisor Gerald Anzalone of Michigan Tech’s Department of Materials Science and Engineering; Douglas Oppliger, Engineering Fundamentals lecturer; and John Irwin, an associate professor in the School of Technology and program chair of mechanical engineering technology.

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